Khadka Bixinta Dhuumaha Caaga ah
Waa maxay Khadka Bixinta Dhuumaha Caagga ah?
Khadka Bixinta Tuubbada Caagga ah waa hab-soo-saar mug-sare ah kaas oo bac cayriin ah la dhalaaliyo oo loo sameeyo tuubo joogto ah.
Shirkadda LianShun waxaa loogu talagalay oo lagu horumariyay soo saarista mashiinka extrusion tuubooyinka PE, mashiinka tuubada PVC, taxanaha mashiinka tuubada tuubada caaga ah, iwm waa mid aad ugu tartamaya isticmaalayaasha, iwm. dhinacyo ayaa bixiya xalka ugu fiican.
Habkani wuxuu ku bilaabmayaa quudinta walxo balaastiig ah (pellets, granules, flakes ama budo) laga soo bilaabo hopper ilaa foostada dabada. Maaddada waxaa si tartiib tartiib ah u dhalaalaysa tamarta makaanik ee ka dhalata boolal-rogid iyo kuleyliyeyaasha lagu habeeyey foostada. Polymer-ka la shubay ayaa markaa lagu qasbaa in uu dhinto, kaas oo u qaabeeya polymer-ka qaab qallafsan xilliga qaboojinta.
Habka Soo saarista Mashiinka Bixinta Tubooyinka
1. Qallajinta isku dhafan
Isku dhafka biyaha isku dhafan waa in la helo alaab cayriin oo si fiican loo yaqaan oo leh maadada master-ka midabka iyo isku-darka, isku-darka, isku-dhafka.
2. Baaxid Balaadhan
Walxaha ceeriin ayaa laga soo hoorayaa hopper ilaa mishiinka khadka extrusion, la raro, la dhimay, dhalaalay, isku mid ah, si tartiib ah uga soo jeestay qaybo adag oo laastikada sare, ka dibna si tartiib ah u noqday dareere viscosity ah (viscosity) oo si joogto ah u tuujin.
3. Samaynta caaryada
Heerkulka ku habboon, walxaha laga soo saaro qulqulaha waxay ku salaysan yihiin saxanka shaandhaynta ee dhaqdhaqaaqa wareegga dhaqdhaqaaqa tooska ah ee caaryada. Ka dib kala-soocidda wareegyada, is-qabsashadu waa tuubo bannaan oo bannaan qaybta samaynta oo ugu dambeyntii riix afka.
4. Qaboojiyaha Qaboojiyaha
Laga soo bilaabo caaryada kuleelka bannaan ee bannaan ee xaalad cadaadis taban, marka loo eego nooca iyo qaboojiyaha set vacuum ee sanduuqa faakuumka, waxay si tartiib ah u qaboojin doontaa tuubada gudaha tuubada, iyo qaboojinta guud ayaa la sameeyay.
5. Goynta
Marka loo eego xisaabinta mitirka giraangiraha, goynta dhererka go'an ee tuubada ayaa la dhammeeyaa iyadoo loo eegayo mashiinka goynta.
6. Baakadaha is dul saaran
Codsiga Khadka Bixinta Dhuumaha Caagga ah
Noocyada Mashiinka Soo saarista Dhuumaha
Mashiinka soo saarista tuubada HDPE
Tuubooyinka HDPE waxaa inta badan loo isticmaalaa nidaamyada biyaha ee dawladda hoose, dhismaha biyaha gudaha iyo dibadda ee lagu aasay nidaamyada biyaha iyo bulshooyinka la deggan yahay.
Sida mid ka mid ah kuwa hormuudka ka ah soosaarayaasha mishiinada tuubooyinka caaga ah, mashiinada samaynta tuubooyinka LIANSHUN HDPE waa kuwo badan oo soo saari kara tubooyinka cabbirada kala duwan, dhexroorka, iyo dhumucda gidaarada si ay u buuxiyaan shuruudaha mashruuca gaarka ah. Ka sokow, line extrusion HDPE this waxaa lagu habeyn karaa muuqaal wanaagsan, shahaado toos ah sare, wax soo saarka la isku halayn karo oo deggan.
Qiimaha warshadeena tuubooyinka hdpe iyo qiimaha ayaa sidoo kale aad u tartamaya.
Mashiinka soo saarista tuubada PVC
Khadka wax-soo-saarka tuubooyinka PVC wuxuu qaadaa qashin-qubka gaarka ah iyo naqshadeynta caaryada si ay u sameeyaan qaabka walxaha si fudud oo leh balaastiig isku mid ah, xawaare wax-soo-saar sare leh, socod xasilloon, iyo hawl fudud.
Waxaan leenahay noocyo kala duwan oo kala duwan oo mataano-screw extruders iyo cabbiro oo ay la socdaan awoodaha. Naqshadaynta extruder-ka mataanaha ah ayaa lagu habeyn karaa iyadoo lagu saleynayo isku-dhafka alaabta ceeriin ee macaamiishu u isticmaali doonaan soo saarista tuubooyinka PVC. Extruder-ga mataanaha ah wuxuu xaqiijiyaa isku dhafka isku midka ah iyo caag ka fiican iyo hufnaan.
Mashiinka samaynta tuubooyinka PVC ee ay soo saartay LIANSHUN, waxay leeyihiin qaabab kala duwan oo wax soo saarka tuubooyinka laga bilaabo dhexroorka 16 mm ilaa 800 mm.
PPR(FR-PPR) Mishiinka Soo saarista Dhuumaha
Dhuumaha PPR waa nooc ka mid ah tuubooyinka laga soo saaro PPR (polypropylene random copolymer (PPR ama PP-R), kopolymer random ah oo leh polyetylen loo isticmaalo tuubooyinka caaga ah.
Tuubooyinka PPR waxaa loo isticmaalaa wareejinta biyaha kulul iyo qabow ee dhismayaasha. Sidaa darteed, isticmaalka tubooyinka PPR ee dhismayaasha waxay badbaadin karaan kharashyada daboolka tuubada.
Qadkan dhuumaha PPR wuxuu qaataa tignoolajiyada horumarsan ee Yurub oo leh qaab dhismeed gaar ah, qaabaynta hogaaminta, automation sare, iyo hawlgal sahlan. PPR tuubada extruder screw waxay qabataa nooca waxtarka sare leh oo leh wax soo saar weyn, caag wanaagsan, xasillooni wanaagsan, iyo isku halaynta aad u fiican, Ku habboon PP-R PO, PE-RT, PB, MPP, iwm.
PE PP (PVC) Mashiinka soo saarista tuubooyinka
Xariiqda dhuumaha jiingadaha ah waxaa loo isticmaalaa in lagu soo saaro tuubooyinka jiingadaha caagga ah, kuwaas oo inta badan loo isticmaalo bullaacadaha magaalooyinka, nidaamka bullaacadaha, mashaariicda waddooyinka, mashaariicda waraabka ilaalinta biyaha dhul-beereed, iyo sidoo kale waxaa loo isticmaali karaa mashaariicda gaadiidka dheecaanka miinada, oo leh tiro balaadhan oo ah codsiyada. Tuubooyinka jiingadaha leh waxaa loo qaabayn karaa iyadoo loo eegayo shuruudaha gaarka ah ee walxaha isticmaalaha, sida PE PP ama PVC.
HDPE/PP/PVC nooca jiifka ah ee labanlaab ah ee xariiqda daaradaha leh, Isticmaalka Gaarka ah ee Gidaarka Keliya ee ay soo saartay LIANSHUN waxay leeyihiin kontorool otomaatig ah, xasilloon, faa'iidooyin karti sare leh iyo wixii la mid ah.
Mashiinka soo saarista tuubooyinka kale
Mashiinka tuubada HDPE ka sokow, mashiinka tuubada PVC, mashiinka tuubada PPR, mashiinka tuubada PP, waxaanu sidoo kale soo saarnay mishiinka kale ee tuubooyinka, sida qalfoofka birta qalfoofka ah ee la xoojiyay mashiinka tuubada tuubada, HDPE mashiinka tuubada gidaarka godan, PE carbon spiral oo la xoojiyay khadka tuubada iyo wixii la mid ah.
Extruders caag ah
Waa maxay Caagtu Extruder?
Extruder-ka caaga macnihiisu waxa weeye shay laga soo booday hopper oo la raray, la raray, oo si tartiib tartiib ah u dhalaalay tamarta makaanik ee ay dhaliso boolal rogid, si tartiib ah uga soo jeestay qaybo adag una rogtay caag sare, ka dibna si tartiib ah u noqday dareere viscosity ah (viscosity) ka dibna si joogto ah u tuujin.
Noocyada Mashiinka Soosaarayaasha Caaga ah
Keliya Screw Extruder
Furaha xannibaadda ugu wanagsan ayaa lagu dabaqi karaa noocyo kala duwan oo alaab cayriin ah iyo alaabooyin. Nidaamka xakamaynta heerkulka saxda ah wuxuu hubinayaa wax soo saarka joogtada ah iyo xasilloonida ee hoos yimaada xawaare kala duwan. Foostada quudinta jeexdin ee si gaar ah loo nashqadeeyay waxay ku habboon tahay qaab-dhismeedka furaha waxayna hubisaa soo-saarka joogtada ah ee la isku halayn karo. Wadista firfircoon ee xoogga badan oo waarta waxay dammaanad qaadaysaa mugga extrusion deggan iyo tayada maqaallada sare. Mashiinka extruder-ka ee wax qabadkiisu sareeyo waxaa loo kontarooli karaa si madax banaan ama tandem lagu xakameyn karo bakhtiiyaha ugu weyn.
Isku dhufashada: wax soo saarka sare, naqshad u adkaysata xidhashada, xitaa & dhalaalid siman, hab dhalaalid fudud, heerkul dhalaal hooseeya
Foosto: Daawaha birta tayada sare leh
Matoorka: Matoor hufan oo tamar-badbaadiya (AC/DC motor)
Gearbox la isku halayn karo: nolol adeeg oo dheer, kharash yar oo dayactir ah
Qaybaha korantada tayada leh: astaanta caanka ah ee adduunka, xasilloon oo la isku halayn karo
Gravim etric nidaamka xakamaynta qiyaasta qiyaasta: xakamaynta saxda ah ee miisaanka mitirkiiba, kaydinta alaabta ceeriin
Nidaamka xakamaynta: xakamaynta tooska ah ee khadka oo dhan, wakhtiga dhabta ah ee xogta
Conical Twin Screw Extruder
Xaraash dheer oo leh qaab dhismeedka labajibbaaran ee ugu cusub iyo garoon doorsooma ayaa hagaajiya wax soo saarka in ka badan 30%. Sanduuqa wax qaybinta ee is haysta oo leh xadhkaha riixitaanka ee astaanta caanka ah ayaa ka dhigaysa isu-ururinta iyo/ama kala furfurida habboon. Dusha sare ee qalabka qallafsan ee sanduuqa gearku wuxuu dammaanad qaadayaa awoodda rarka sare iyo nolosha adeegga dheer. Dibad-bixiyeha iyo quudiyaha waxaa wada matoorka DC. Isticmaalka kontoroolka xawaaraha DC wuxuu gaadhayaa is-waafajinta mishiinka duuliyaha, quudiyaha iyo ka-qaadista, taas oo ka dhigaysa hawlgalka mid ku habboon. Mitirka RKC ee Jabbaan wuxuu xaqiijiyaa xakamaynta heerkulka saxda ah. Qaybaha korantada ee ugu muhiimsan waxay ka yimaadaan alaab-qeybiyeyaasha dibadda ama shirkadaha wadajirka ah ee gudaha. Cadaadiska dhalaalka iyo beddelayaasha heerkulka ayaa u oggolaanaya kormeerka muuqda ee dhalaalka iyo hawlgalka fudud.
Twin Screw Extruder waxaa inta badan loo isticmaalaa habaynta tuubooyinka PVC ee jilicsan / adag, profiles PVC, fiilooyinka PVC, dhalooyinka hufan ee PVC iyo sidoo kale alaabta kale ee polyolefin, gaar ahaan habaynta tooska ah ee alaabta caaga ah / budada.
Isbarbar yaaca Twin Screw Extruder Machine
Naqshadaynta hawo-mareenada isbar-bar-wareegga ah ee mataanaha ah waxay leedahay faa'iidooyin xirmo hooseeya, isticmaalka tamarta hooseeya, waxtarka sare, iyo xasilloonida isku midka ah. Nooca xirfadlaha ah ee sanduuqa gear-ga ee isbar-bar yaaca mataanaha, xasilloon, waara oo kharashyada dayactirka hooseeya.
Nidaamka xakamaynta Siemens wuxuu dammaanad qaadayaa xakamaynta tooska ah ee khadka oo dhan.
Qaybaha korantada ee tayada sare leh waxay xaqiijinayaan saxnaanta xakamaynta iyo nolosha adeegga.
Nidaamka xakamaynta heerkulka heer sare ah ayaa dammaanad qaadaya saxnaanta xakamaynta heerkulka aag kasta oo kuleyliyaha ah, sidaas darteed hubinta tayada wanaagsan ee alaabta.
Nidaamka qiiqa faakuumka ee wanaagsan wuxuu xaqiijiyaa bamgareynta iyo huuminta saameeynta inta lagu jiro habka extrusion.
Nidaamka biyaha-qaboojinta, hawo-qaboojinta ee foosto ee si fiican loo qaabeeyey ayaa hubinaysa tayada alaabta wanaagsan.
Screw: wax soo saarka sare, naqshad u adkaysta
Foosto: daawaynta birta oo tayo sare leh, daawaynta nitrogen oo xidhan iska caabin
Matoorka: Matoor hufan oo tamar-badbaadiya (AC/DC motor)
Gearbox la isku halayn karo: nolol adeeg oo dheer, la isku halayn karo oo waara
Qaybaha korantada tayada leh: astaanta caanka ah ee adduunka, xasilloon oo la isku halayn karo
Hoopper alaabta ceeriin oo ay ku jiraan blender & quudinta furaha mataanaha ah ayaa dammaanad qaadaya quudinta alaabta ceeriin oo joogto ah.
Nidaamka xakamaynta: xakamaynta tooska ah ee khadka oo dhan, wakhtiga dhabta ah ee xogta
PE Pipe Machine Extrusion Machine
Waa maxayPEMashiinka Extrusion tuubooyinka?
Khadka wax-soo-saarka mashiinnada tuubooyinka HDPE wuxuu qaataa tignoolajiyada ugu horumarsan ee Yurub, waa guul cilmi baaris cusub oo khadka wax-soo-saarka tamarta-badbaadinta ah, kaas oo ku habboon extrusion-xawaaraha sare ee HDPE, PP, iyo tuubada polyolefin. Marka la barbar dhigo line-soo-saarka caadiga ah, HDPE tuubada extruder mishiinka ee saamaynta tamarta-badbaadinta gaadho on 35%, iyo waxtarka wax soo saarka ayaa kordhay in ka badan 1 jeer, sidaas ma aha oo kaliya badbaadinta qiimaha goobta iyo shaqaalaha laakiin sidoo kale hagaajinaysaa hufnaan.
Sida mid ka mid ah kuwa hormuudka ka ah soosaarayaasha tuubooyinka HDPE-ga, mishiinkeena samaynta tuubooyinka HDPE waa mid kala duwan oo soo saari kara tubooyinka cabbirro kala duwan, dhexroor, iyo dhumucyada derbiga si loo buuxiyo shuruudaha mashruuca gaarka ah. Ka sokow, mishiinkeena wax soo saarka tuubooyinka HDPE wuxuu leeyahay muuqaal wanaagsan, shahaado toos ah oo sarreeya, wax soo saar la isku halayn karo oo deggan.
Khadka dhuumaha HDPE ma lagu beddeli karaa tilmaamo gaar ah oo tuubooyinka?
Haa, sida xirfadlaha ah alaab-qeybiyaha wax soo saarka tuubooyinka HDPE, waxaan bixinaa xulashooyinka habeynta si aan ugu habeynno khadka extrusion si loo soo saaro tubooyinka cabbirrada gaarka ah, dhumucda derbiga, iyo waxyaabo dheeri ah oo lagu daro guryaha la xoojiyay.
Maxaa ku jira khadka soo saarista tuubooyinka caagga ah ee HDPE?
· Taxanaha SJ hal fur-fure
·SJ25/25 co-extruder
·Soo bixiye dhinta
·6/9m taangiga cabirka faakuumka
·6/9m buufin haanta qaboojinta
·Mashiinka soo jiidashada
·Mashiinka goynta
·Istaker
Sidee buu yahay habka khadka dhuumaha HDPE?
PE granules → Mashiinka quudinta faakuumka → Qalajiyaha hopper → Qalajiyaha hal furaha ah → Midabka co extruder → Caaryada iyo calibrator → mashiinka samaynta faakuum → haanta qaboojinta
Socodka Shaxda of PE tube line extrusion:
| No | Magaca | Sharaxaada |
| 1 | Extruder | Hal ama in ka badan ayaa loo isticmaali karaa in lagu soo saaro tuubooyinka hal lakab ama lakabyo badan oo isku xiran si loo kordhiyo wax soo saarka oo loo soo saaro tuubooyinka dhexroorka kala duwan. |
| 2 | Mould/Diin | Dhimashada lakabka hal lakabka ah ayaa dhinta ama dhinta lakabyo badan ayaa la dooran karaa si loo soo saaro tubooyinka hal lakab ama lakabyo badan. |
| 3 | vacuum Calibration haanta | Waxaa jira hal qol ama qaab dhismeed laba qol ah. Iyada oo ku xidhan wax soo saarka dibadda iyo dhexroorka tuubada, sanduuqa faakuumku wuxuu yeelan doonaa dherer kala duwan. |
| 4 | Buufi haanta qaboojinta | Taangiyada qaboojinta buufin badan ayaa loo isticmaali karaa si loo gaaro saameyn qaboojin wanaagsan. |
| 5 | Mashiinka soo jiidashada | Sida laga soo xigtay dhexroorka tuubooyinka kala duwan, waxaa jira laba-cidi, saddex-cidi, afar-cidi, lix-cidi, siddeed-cidi, toban-cidi si ay u doortaan, xawaaraha jiidashada waxaa loogu talagalay doonaa sida ay wax soo saarka ee extruder iyo dhexroor tuubada hagaajin karo. Waxaa jira matoorrada servo ee matoorada jiidista ee macaamiishu ay doortaan. |
| 6 | Mashiinka goynta | Goynta saxda ah |
| 7 | Istaker | Loo isticmaalo in lagu ururiyo tuubooyinka |
| 8 | Coiler | Coiler waxaa loo isticmaalaa dhexroorka tuubada wax ka yar 110mm. |
| Xusuusin: Mashiinnada waxaa loo habeyn karaa iyadoo loo eegayo shuruudaha macaamiisha. Shirkadeena waxay sameysaa qaabeynta mashiinka ugu habboon iyadoo loo eegayo shuruudaha macaamiisha. | ||
